Floaire Indirect Fired Heater Manuel d'utilisateur

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August 2009 Rev. 15
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in the
vicinity of this appliance is hazardous.
Modular
In
-
Direct Fired
Heater
and Inserts
Installation, Operation, and Maintenance Manual
Modular
In
-
Direct
Fired
Heater
In
-
Direct Fired Module
In-Direct Fired Furnace
Save the
se instructions
. This document is the property of the owner of this equipment and is
required for future maintenance. Leave this document with the owner when installation or
service is complete.
RECEIVING AND INSPECTION
Upon receiving unit, check for any interior and exterior damage, and if found, report it
immediately to the carrier. Also check that all accessory items are accounted for and are
damage free. Turn the blower wheel by hand to verify free rotation and check the damper (if
supplied) for free operation.
WARNING!!
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment. ALWAYS disconnect power and gas
prior to working on heater.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flames.
4. Immediately call your gas supplier.
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Résumé du contenu

Page 1 - August 2009 Rev. 15

August 2009 Rev. 15 FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this a

Page 2 - TABLE OF CONTENTS

10Remote Control Panel On units shipped with the optional remote control panel, an electrical drop containing the panel wiring is provided with the h

Page 3 - WARRANTY

11Correct Pilot Fame OPERATION Prior to starting up or operating the heater, check all fasteners for tightness. In particular, check the set screw in

Page 4 - INSTALLATION

12Maxitrol Modulating Valve Orifice and Gas Consumption Chart Furnace Size No. of Orifices Natural Gas Orifice Drill Size Propane Gas Orifice Drill

Page 5

13Adjust pilot flame.Lock unit intohigh fire.Adjustincoming gaspressure.Is there 3.5" w.c. (10"w.c. propane) max.manifold pressure or atle

Page 6 - Indoor (INLINE) Installation

14Maximum RPM and HP Chart Blower Size Maximum RPM Maximum HP 10” 1800 2 15” 1400 5 18” 1200 5 (10 on 918) Pulley Adjustment Illustration Fi

Page 7 - Indoor Flue Venting

Pulley Setscrew Torque Thread Size Torque (IN/Lb) No. 10 (bushing) 32 1/4” (bushing) 72 5/16” 130 Pulley Adjustment The adjustable motor pulley

Page 8

16Maxitrol Amplifier Pulley Combination Chart Motor RPM 17251/3 to 1-1/2 HP MOTOR PULLEY Dd1 Dd2 Pd1 Pd2AX BELTS 1VL34 1.9 2.9 2 3Open ClosedBLOWER P

Page 9 - Electrical

17Flame Safety Flame Safety Control The second system to understand is the Flame Safety Control. The FSC is there only to monitor the fla

Page 10 - Remote Control Panel

18Optional Remote Panel Circuit PowerSupply FromHeater"Power" LightOnOffNo Power toPanelPanel isPoweredBlower SwitchNothing Happens No Powe

Page 11 - OPERATION

19Components The following image and list outlines the typical in-direct fired heater components and their functions. 1. Power Transformer – Ins

Page 12

TABLE OF CONTENTS WARRANTY ...

Page 13 - Furnace Start Up Summary

20 Remote Panel Option The Remote Panel is a device used to control the operation of the heater from a remote location. This unit is available in bo

Page 14

21Troubleshooting The following tables list causes and corrective actions for possible problems with in-direct heater units. Review these lists prio

Page 15

22Flame Rollout Condition Floating Flame Condition Lifting Flame Condition Furnace Troubleshooting Chart Problem Potential Cause Corrective Action

Page 16 - Sequence of Operation

23Remote Panel Troubleshooting Chart Light Indication Condition Possible Cause No Lights Power not available to Remote Panel Bad voltage to unit Ma

Page 17

24Troubleshooting Flowcharts Blower runsbut there isno heatIs Outsidetemperature higherthan temp selector?No

Page 18

25MAINTENANCE To guarantee trouble free operation of this heater, the manufacturer suggests following these guidelines. Most problems associated wit

Page 19 - Components

262 weeks after startup 1. Belt tension should be checked after the first 2 weeks of fan operation. Belts tend to stretch and settle into pulleys

Page 20

27Orifice and Gas Consumption Chart Furnace Size No. of Orifices Natural Gas Orifice Drill Size Propane Gas Orifice Drill Size Natural Gas CFH Propa

Page 21 - Troubleshooting

28Start-Up and Maintenance Documentation START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN AIR BALANCED AND WITH THE

Page 22

3 WARRANTY This equipment is warranted to be free from defects in materials and workmanship, under normal use and service, for a period of 12 months

Page 23

4INSTALLATION It is imperative that this unit is installed and operated with the designed airflow, gas, and electrical supply in accordance with t

Page 24

5Recommended Supply Ductwork Sizes Blower Size Straight Duct Length 10 48 in. 15 72 in. 18 86 in. drastically increase the static pressure and

Page 25 - MAINTENANCE

6In-Direct Fired Module Installation Indoor (INLINE) Installation

Page 26 - Every 3 months

August 2009 Rev. 15 Indoor Flue Venting Indoor gas fired heating equipment must be vented. Do not operate un-vented. Gas fired heati

Page 27

8Gas Pressure Table Gas Pressure Type Gas Pressure Inlet Pressure - Natural Gas 7 in. w.c. – 14 in. w.c. Inlet Pressure - Propane 11 in. w.c. – 14

Page 28

9Copper Wire Ampacity Wire Size AWG Maximum Amps 14 15 12 20 10 30 8 50 6 65 Electrical Before connecting power to the heater, read and understand

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