Floaire DIRECT FIRED MODULE Manuel d'utilisateur Page 1

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A0011030
April 2014 Rev. 20
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in the
vicinity of this appliance is hazardous.
Standard and Modular Direct Fired Heaters
Installation, Operation, and Maintenance Manual
Modular Direct Fired Heater
Standard Direct Fired Heater
Direct Fired Module
Save these instructions. This document is the property of the owner of this equipment and is
required for future maintenance. Leave this document with the owner when installation or
service is complete.
WARNING!!
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment. ALWAYS disconnect power and gas
prior to working on heater.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flames.
4. Immediately call your gas supplier.
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Résumé du contenu

Page 1 - April 2014 Rev. 20

A0011030 April 2014 Rev. 20 FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity o

Page 2

10 PSC (Permanent Split Capacitor) Motor Speed Control Some single phase direct drive fans contain speed controls that regulate the amount of voltage

Page 3 - TABLE OF CONTENTS

11 Remote Control Panel On units shipped with the optional remote control panel, an electrical drop containing the panel wiring is provided with the

Page 4 - WARRANTY

12 Pilot Assembly OPERATION Prior to starting up or operating the heater, check all fasteners for tightness. In particular, check the set screw in t

Page 5 - INSTALLATION

13 Maxitrol M511 and M611 Low Fire Bypass Screw Mod Valve Voltage Summary Volts DC Firing Mode 0 to 5 VDC Low Fire 5 to 15 VDC Modulation 15 to 20 V

Page 6

14 Adjust pilot flame.Lock unit into high fire.Adjust incoming gas pressure.Does high fire produce at least a 70°F temp rise and produce the correct

Page 7

15 Maximum RPM and HP Chart Blower Size Maximum RPM Maximum HP 10” 1800 2 12” 1500 3 15” 1400 5 18” 1200 5 20” 1000 10 25” 900 20 Pulley Adjustment

Page 8

16 Pulley Combination Chart Motor

Page 9 - Electrical

17 Flame Safety Controller Air Flow Switch Airflow Switch DC Flame Signal DC Voltage Flame Status 0 to 5 VDC No Flame 6 to 11 VDC Weak Flame 12

Page 10

18 Maxitrol 14 Amplifier High Temperature Limit airflow switch to close. The high airflow switch protects against profile plate failures that ca

Page 11 - Remote Control Panel

19  FSC verifies proper Airflow  Begins Pilot Trial For Ignition and turns on PTFI LED  The pilot gas solenoid valve is opened, the spark igni

Page 13 - Manifold Pressure (in. w.c.)

20 Components The following image and list outlines the typical direct fired heater components and their functions. 1. Gas Inlet – Main gas supply

Page 14

21 Remote Panel Option The Remote Panel is a device used to control the operation of the heater from a remote location. This unit is available in a

Page 15

22 Troubleshooting The following tables list causes and corrective actions for possible problems with direct fired heater units. Review these lists

Page 16 - 25 IN. BLOWER

23 Burner Troubleshooting Chart Problem Potential Cause Corrective Action Pilot Does Not Light/Stay Lit Main gas if off Open main gas valve Air in ga

Page 17 - Sequence of Operation

24 Remote Panel Troubleshooting Chart Light Indication Condition Possible Cause No Lights Power not available to Remote Panel Bad voltage to unit Mai

Page 18

25 Is Freeze-Statopen?Adjust orReplaceIs end switch onMotorizedDamper closed?Adjust orReplaceactuatorYESYESNONothingHappensIs Overloadtripped onstart

Page 19

26 MAINTENANCE To guarantee trouble free operation of this heater, the manufacturer suggests following these guidelines. Most problems associated wi

Page 20 - Components

27 Burner Orifice Drill Size Orifice Drill Size Gas Port 31 Air Port 43 2 weeks after startup 1. Belt tension should be checked after the first 2

Page 21 - Remote Panel Option

28 Start-Up and Maintenance Documentation START-UP AND MEASUREMENTS SHOULD BE PERFORMED AFTER THE SYSTEM HAS BEEN AIR BALANCED AND WITH THE

Page 22 - Troubleshooting

3 TABLE OF CONTENTS WARRANTY ...

Page 23 - Proper Spark Gap

4 WARRANTY This equipment is warranted to be free from defects in materials and workmanship, under normal use and service, for a period of 12 months

Page 24

5 INSTALLATION It is imperative that this unit is installed and operated with the designed airflow, gas, and electrical supply in accordance with

Page 25

6 Recommended Supply Ductwork Sizes Blower Size Duct Size Straight Duct Length 10 14 x 14 48 in. 12 16 x 16 54 in. 15 20 x 20 72 in. 18 24 x 24 86 in

Page 26 - MAINTENANCE

7 Direct Fired Module Installation Indoor (INLINE) Installation Heat Module Add-On Installation Modular heat units shipped to add heat onto existin

Page 27 - Every 3 months

8 Gas Pressure Table Gas Pressure Type Gas Pressure Size 1-3 Inlet Pressure 7 in. w.c. – 14 in. w.c. Size 4-5 Inlet Pressure 7 in. w.c. – 5 psi. Max.

Page 28

9 Copper Wire Ampacity Wire Size AWG Maximum Amps 14 15 12 20 10 30 8 50 6 65 4 85 Electrical Before connecting power to the heater, read and unders

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